When it comes to guaranteeing hermeticity for critical applications, Hermetic Seal Technology stands as the unrivaled solution provider. Trust us to elevate your battery sealing solutions to the highest standards of excellence. Contact us today to discuss your requirements and experience the difference with HST!
Welded Battery Lids
At Hermetic Seal Technology (HST), we specialize in manufacturing resistance welded battery lids that meet the rigorous demands of the industries we serve including healthcare, military, aerospace, electronics, and automotive.
Here’s why our welded battery lids stand out:
- Advanced Welding Expertise: We bring decades of experience in hermetic welding and brazing to every project, delivering custom hermetic seals and resistance welded battery lids tailored to your specific requirements.
- Precision Resistance Welding: Our cutting-edge resistance welding processes ensure reliable and consistent sealing of glass-to-metal interfaces. Every detail from material selection to weld parameters is meticulously controlled to prevent thermal stress and maintain the integrity of the hermetic seals.
- Brazed Leak-Tight Assemblies: In addition to welding, we offer expertly brazed assemblies for applications that demand flexibility in joining dissimilar materials, while maintaining exceptional strength and precision.
- Rigorous Leak Testing: We manufacture leak tested battery lids that undergo comprehensive 100% helium leak testing to ensure hermeticity better than 1 x 10⁻⁸ cc/sec. Our inspections cover both the sealing joint and the glass-to-metal seal, guaranteeing top-tier quality and reliability.
Production Capability
We have the ability to handle orders from ten parts to millions of parts.
We can also do sample parts HST can help you with free hermetic seal design and development to insurance you have a reliable and robust glass to metal seal.
Capabilities
- Brazing
- Glass Formulation
- Glass Sealing
- Resistance Welding
Glass-to-Metal Seal Advantages
HST hermetic seals are hermetic (leak – tight) to isolate lithium batteries from external moisture and foreign contaminants to ensure long battery life
HST glass seals can resist extreme temperature and pressure variations while maintaining hermeticity. Our specially formulated glass materials have high corrosion resistance to lithium electrolytes eliminating glass corrosion which reduces shelf life.
Our “Clean-Seal” technology ensures the high quality of glass-to-metal parts that are free from oxidation and chemical residue that can effect welding and material corrosion resistance
Specifications
- Lithium Battery Systems
- Applications
- Body Materials
- Pin Materials
- Glass Materials
- Testing
- Outsourced Services
- Hermeticity
- Lithium / Manganese Dioxide (LiMnO2)
- Lithium / Silver chromate (Li-Ag2CrO4)
- Lithium / Silver oxide+vanadium pentoxide (Li-Ag2V4O11 )
- Lithium / Sulfur Dioxide (Li/SO2)
- Lithium / Sulfuryl Chloride (Li-SO2Cl2)
- Lithium / Thionyl Chloride (Li/SOCl2)
- Oil Exploration and Down Hole monitoring
- Lithium Systems in Communication Systems, Torpedoes, and Missiles
- Medical Lithium Battery Applications for Implantable Defibrillators, Pacemakers, Neurostimulators, and Drug Infusion Systems
- Lithium Batteries in Consumption Meters, Memory Back-up, Portable Diagnostic Equipment, and Emergency Locator Transmitters
- Mild Steel
- Stainless Steel
- Titanium
- 52 Alloy
- Copper Core 446 or 52 alloy
- Molybdenum
- Platinum-Iridium
- Stainless Steel
- Other Materials Available Upon Request
- Babal
- Cabal 12 and other low silica glass
- Corning 9010
- Corning 9013
- HST Custom Lithium Corrosion Resistant Glass
- TA-23
- Other Borosilicate, Barium Alkali, and Soda-Lime glass
- Hermeticity Testing (100 % leak tests are performed on all seals)
- Hypot (High Voltage) Testing / Breakdown Voltage
- Insulation Resistance Testing (Isolation)
- Electrochemical Corrosion Testing
- Glass Smelting
- Humidity Testing
- Laser Welding
- Machining
- Plating
- Salt Spray Testing
- Stamping
1 x 10^8 cc/sec helium leak rate
All HST seals are 100% leak tested to ensure quality and performance
Industries Served
Aerospace
Automotive
Electronics
Healthcare
Military
Companies Using HST Seals
Quality Control
Industry News & Blog
Glass-to-Metal Seals: Ensuring Durability & Performance
Why Stress Monitoring is Vital in Hermetic Seals
Mil-Spec Type Sensor Seals: Precision for Critical Applications
Hermetic Sealing for Harsh Electronics Environments
Titanium & Medical Battery Seals: Precision for Healthcare
Advances in Hermetic Packaging for Medical Implants
Contact Hermetic Seal Technology Today
Elevate your projects with HST’s welded battery lids! Expert welding and brazing ensure top-notch hermeticity. Trust in our meticulous craftsmanship. Contact us today!